However, if the motor has been demagnetised, then the motor will require excessive current to turn and so it won’t be long before either the controller fails again and/or the motor burns out completely. If you've ever wondered how to wire a DC treadmill motor to use as a variable speed tool conversion, you might find this video helpful.Link to Potentiometer:https://amzn.to/36nACvdMore details on my website:https://barrysworkshop.com/212/I salvaged the motor and speed control from a used treadmill. It lasted about 3 minutes and the grinder quit. The treadmill motor has to work harder to overcome the increase in friction and as it works harder it gets hotter. A motor tested on the bench (with no drive belt connected) should absorb about half (.4 to max .9A). The outer surface of the motor can be easily cooled by increasing the surface area of the motor by designing in fins to allow the heat to dissipate easiy, or often cooling fans are mounted on or near to the motor to help provide additional cooling. If you test your motor on a battery and find that the motor turns ok, you may be mislead into believing that the motor is fine just because it turns. Is that a possible likely scenario? Both of these factors can be influenecd directly by the user. Top rated Treadmills like the Proform® PRO 2000 and Power 995c. I wanted to build a 2"x72" belt grinder to use to make a few knives. In Part 1, I explained how treadmill motors are constructed and the basic principles of how they turn. Experimenting with controlling a treadmill motor without the big console controls. Mounted on the shaft inside the motor is an iron core (rotor) and around it are multiple copper wire loops known as windings or the coil. This is a safety feature for a treadmill, where an abrupt stop can cause the user to stumble. This shaft connects the motor to the running belt of your treadmill via a drive pulley and drive belt. When it comes to how they fail, you may be suprised to learn that the root cause of failure is rarely the motor itself. Item has some minor scratches/dirt/oil residue/lint/rust/wear and tear(see images) Description: 2.9 HP 22 AMPS Permanent Magnet DC Treadmill Motor 130 VDC External Fan Class N. N1CPM-112T, CW Rotation Open Enclosure, FF 1.0, Part# G-175680, Inventory Code: 976. Lowest prices + FREE SHIPPING on Every Treadmill for a limited time only! After troubleshooting the treadmill motor in Part I, I show you how to replace the motor. In my experience, the cause of failure tends to be related to either over use or lack of maintenance. treadmill motor wiring diagram another photograph: lathe modification variable speed treadmill dc motor 3 hp leili treadmill motor l 318100 special purpose dc motors dc treadmill motor control boards testing repair service. This problem can be easily avoided by regular maintenance of the running belt and by changing the running belt when it reaches the end of its life. Hello Friends in this video we learn how to make a cheep and strong treadmill with help of pvc pipes and angle grinder .Material details are given below. $239.99 #14. Thanks for your question. Whether you need your NordicTrack or Proform treadmill repaired or you have simple troubleshooting questions, Treadmill Doctor is here to help! Hi Denis. With a small modification, I was able to simplify the electronics for later use as a variable speed conversion for a fixed speed motor power tool. Treadmill Motor Controller 248187 $151.64 #15. Will fit all models beginning with the model number 831.29946. I also see some black 'stuff' under the motor/belt on the underlying housing, like black dust, possibly coming off the belt ribbing? Whether you’re looking to purchase a new treadmill or looking to update an existing one, knowing about which kind of motor to look for is vital to the success of your treadmill use. If you use them both in the same way, both machines will need to generate the same amount of torque but to do this the smaller motor will have to work harder than the larger motor and this means that it will get hotter, quicker. Hi,I have a NordicTrack EXP 1000S and lately I've experienced a 'burning or burnt rubber smell' after a 20-min run. The motor is the main hub and carries the most weight mechanically. Consumption of a good motor A DC treadmill motor in good standing should absorb no more than 1.5-1.8 A when connected to the treadmill belt with no load (nobody on the treadmill). Then, you may conclude that the fault must be with the motor controller and you would naturally invest in a new motor controller. Make sure that this adaptor is in place and plugged in properly. Simple Variable Speed Treadmill Motor Electrical ... - YouTube Eurton Electric rebuilds and rewinds all types of treadmill motors for all makes and manufactures. They vary in their abilities and capacities and are not all alike. )between the grooves. 55 I bought a silicone lubricating kit for treadmills and applied it twice but it still makes that smell. Here’s why…. This is often referred to as the motor “burning out”. This is one of the factors which a treadmill manufacturer will consider when selecting a motor for their treadmill. This could be why the drive belt has worn and could explain the burning smell (could be the drive motor over heating or the drive belt slipping). But because it is an average, it is not a true representation of power. Some treadmill models need the power supply to be adjusted before it gets to the motor. Not very handy on a llathe. Good morning, I have a treadmill motor that I think is drawing too much current. This causes more heat to build up in the motor which can lead to the failures described above. With these factors correctly diagnosed, you are then abe to make a the right decision with regard to the repair. Alternatively, the winding can short out to earth which often cause your house electrics to trip. The world's #1 independent expert in fitness machine technology, Can a treadmill motor run without brushes. "But", I hear you say, "I thought you said it … Proform 740CS DC Drive Motor. Use a Treadmill DC Drive Motor and PWM Speed Controller for Powering Tools: Power tools such as Metal cutting mills and lathes, Drill presses, bandsaws, sanders and more may require .5HP to 2HP motors with the ability to fine tune the speed while maintaining torque.Coincidentally most Treadmills use a 80-260 VDC motor with … I take some off the shelf parts and connect them together to make a low cost treadmill DC motor controller. This Is The Replacement Drive Motor For The Proform XP 550s. As a treadmill is used, heat builds up inside the motor. Larger domestic treadmill motors would be rated for 1 hour 50% duty. Peak Duty – Maximum horsepower a motor can generate when working at its hardest. So if you are using a treadmill with a smaller motor (say 1 to 1.75HP motor) then it becomes important to look up the duty cycle as this will help guide you as to how long it is designed to run. Treadmill Duty – somewhere in between peak and continuous. This is an upgraded 2.9hp replacement drive motor for a Proform 740CS treadmill. The windings can fail in an open circuit manner where the motor will just not work at all (since electrical current cannot flow throught the windings if the winding is open circuit!). As an example, the picture above shows how heat can build in a motor – the dark red area indicates the hottest part which is around the central shaft and windings. As the motor gets hot, the insulation of the windings or the windings themselves can fail which leads to failures  inside the motor. The motor is the main hub and carries the most weight mechanically. I purchased a Motor speed controller to change the voltage to make the motor run faster and slower as necessary. It burned out the resistors on the control board and shuts down after about 60 seconds. Lack of maintenance can lead to the same kind of failure. For example, a 30 minute 50% duty cycle motor would be rated to run for a 30 minutes followed by a 30 minute cooling off period to allow the heat in the motor to dissipate. Small dometstic treadmill motors will typically be rated for 20-30 minutes 50% duty. How to lubricate your you incline motor in your treadmill for trouble free use. You might be better off buying a commercial high voltage (180VDC) DC motor speed control. It will not tell you anything about the amount of torque the motor is able to generate for given amount of current (remember that magnetism and current directly influence the torque!). Hope this helps. DC motors cannot run without brushes. It delivers the energy to turn the running belt when you press the start button on the treadmill. Also, part of the circuit is designed to slow down the motor's speed gradually, regardless of pot setting. Call 1-888-742-0128 Great preventative maintenance tip! Result – you’ve wasted both your time and money! As with all treadmill parts , check your warranty first as treadmill motors on many of the elite models … Therefore, if your treadmill motor has been subjected to a sudden electrcal surge then it may have suffered permanent damage to its magnets but it may not have burnt out and will probably still be able to turn (although reluctantly). This is the same effect that occurs in a DC permanent magnet motor when it is presented with an sudden electrical surge. Horizon 032669-IF Treadmill Motor Control Board Genuine Original Equipment Manufacturer (OEM) Part 4.4 out of 5 stars 4. It sounds like the running belt could be worn out causing excessive friction. It is also worth bearing in mind that since the motor magnets are permanent magnets, they will naturally lose some of their magnetism over time in much the same way as a horse-shoe magnet will eventually lose magnetism if you leave off the keeper! Why is this important? Apply 15 to 20ml of silicone oil under the running belt and walk it in then see if theat makes a difference. Icon Health & Fitness, Inc. Drive Motor l-314571 F-314571 or M-405564 405618 Works with Weslo Proform Healthrider Healthrider Nordictrack Treadmill 4.5 out of 5 stars 18 $217.55 $ 217 . The only reliable way to test the torque is with specialist equipment such as a torque meter which can be used in a workshop, or DC motor tester which is used out in the field. Of course, there are also other failure modes for motors which you cannot influence quite so easily. Full commercial treadmill motors would be rated for continuous use and they often include additional internal cooling to ensure that the motor does not overheat. If you imagine two treadmills, both identical except that one has a small motor and the other has a large motor. Larger domestic treadmill motors would be rated for 1 hour 50% duty. For example, a 30 minute 50% duty cycle motor would be rated to run for a 30 minutes followed by a 30 minute cooling off period to allow the heat in the motor to dissipate. I did notice the belt on the motor (has ribs in the belt that fit in the grooves in the circular fitting that the belt goes over), that some of the ribs in the belt are ragged, a bit worn in places, and I can see some white fabric (the underlying liner inside the belt? Weslo Proform Treadmill Dc Drive Motor 405705 or 362189 or L-405563 or M-295727 4.5 out of 5 stars (3) 3 product ratings - Weslo Proform Treadmill Dc Drive Motor 405705 or 362189 or L … Treadmill Doctor experts are readily available both online and by phone during regular business operating hours, Monday … You may recall from your school days that the most efficient way to magnetise a metal object is to pass it through a strong electrical field in order to align the micro structure of the metal object, and in the same way it is possible to de-magnetise objects by changing the electrical field so as to distrupt the micro structure. Proform 740CS DC Drive Motor. I got the unit all put together and started grinding a bevel on a knife blank. 2.9 HP 22 AMPS Permanent Magnet DC Treadmill Motor 130 VDC External Fan Class N Condition: Used. Small dometstic treadmill motors will typically be rated for 20-30 minutes 50% duty. So the amount of continuous use a treadmill gets is really important in determining its overall life! Motor controllers can fail and in certain circumstances they can send a sudden, brief, surge of electrcity to the motor. Sometimes, you are able to see if this has been a problem by examining the motor brushes for signs of burning or heat build up. Will fit all models beginning with the model number 831.29946. Whether you’re looking to purchase a new treadmill or looking to update an existing one, knowing about which kind of motor to look for is vital to the success of your treadmill use. In these circumstances, testing the motor with a battery is not sufficient. Lets assume you have a fauty treadmill and you suspect that the problem is with the motor or the motor control board (MCB). Some models may need to be opened to complete this step. I've looked online at youtube videos showing typical symptoms, but was going to leave the cover un-screwed so to run a short time and quickly take it off and see where the smell is coming from. In summary, whenever you suspect a motor or motor controller fault, make sure you have the motor thoroughly tested. I removed the bulky control interface and replaced it with a 10K ohm potentiometer.I also show how you can reverse the direction of the motor and also stop and start the motor without having to constantly adjust the potentiometer.I posted a follow-up video that talks about the coil and attempts to see what it does, performance wise:https://youtu.be/fp_g5AOur9kSubscribe: http://www.youtube.com/subscription_center?add_user=UCYrXvMdKbXYtONur3rnRHcg The Duty Cycle is how the motor manufacturers express the recommended amount of “on” time and “off” time for their motor. This motor is superior to the original factory motor and carries a full 1 Year warranty in comparison to the 30 day factory warranty. Similar problems can occur if the user’s weight exceeds the design weight of the treadmill so when selecting a treadmill it is worth reading through the technical specification to look up the motor continuous HP rating (the higher the better), the duty cycle and the maaximum user weight. Treadmill motor control boards are easy enough to install; just plug them in like you would additional memory on a computer motherboard and you’re ready to go. I viewed many videos on YouTube how a treadmill motor was used and how it was wired with a speed control purchased off Ebay. Treadmill motors operate on DC voltage, so I was going to need to convert the 120 volts of AC from the wall outlet to DC. Hi Peter - thanks for your comment. The problem is that if the motor magnetism is reduced too much then the treadmill system has to compensate for this by increasing the amount of electrical current flowing  thorugh the windings in order to get the same amount of torque. All this will tell you is that the windings have not burnt out. Unfortunately, the motor cannot accelerate instananeously in response and so the electrical surge can permanently distrupt the magnetic field of the motor magnets. If you do not regularly lubricate the running belt, the friction between the running belt and the running platform (deck) will increase. KB Electronics sells these. If you use the services of a professional Treadmill Engineer, he will have the necessary specialist equipment on the van and he will be able to assess other factors such running belt wear and advise you accordingly. They vary in their abilities and capacities and are not all alike. 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